Adhesive Concentration
Calculations of the amount of protective coating applied to yarn threads determine the durability of the material during the weaving process. The warp sizing percentage measures the weight of the starch or synthetic agents added to the yarn relative to its original dry weight. Correct levels of this coating are necessary to prevent the flax threads from fraying under the mechanical stress of the loom.
Weaving Performance
Laboratory testing involves weighing samples of the yarn before and after the application of the size to find the exact increase in mass. When the warp sizing percentage is too low, the yarn remains brittle and prone to breaking, which leads to frequent machine stoppages. If the percentage is too high, the yarn becomes stiff and difficult to weave, often resulting in a harsh fabric handle.
Technicians adjust the speed of the sizing machine and the temperature of the drying cylinders to hit the target value for each specific yarn count. This balance is necessary for high efficiency in the weaving shed.
Quality Measurement
Finished fabric quality depends on the complete removal of these agents during the desizing phase of finishing. A high warp sizing percentage requires more intensive washing to ensure the cloth can absorb dyes evenly. The measurement is a staple of mill production records.