Alignment Operation
Intermediate drafting steps used in the preparation of long-staple flax fibres for spinning ensure that the strands achieve a high degree of parallelisation. The process of gilling involves passing flax slivers through a drafting zone where moving metal pins, or gills, control the movement of the fibres. This action prevents the fibres from grouping together or drafting unevenly, which would create thick points in the yarn.
Spinners use this method repeatedly to blend different flax batches into a homogeneous mix. The resulting sliver exhibits a high degree of linear consistency that is necessary for the subsequent roving and spinning stages.
Mechanical Action
Moving pin beds control the fibre draft by travelling at a speed slightly faster than the feed rollers but slower than the delivery rollers. During gilling, the metal pins penetrate the sliver, combed-like, to guide the longer flax fibres while they are being pulled forward by the drafting action. This mechanical restraint prevents shorter fibres from rushing through the rollers ahead of their turn.
The spacing of the pins must be selected based on the thickness of the sliver and the fibre fineness.
Production Influence
Refined preparation using these pin frames produces a highly uniform roving that is free of clusters. Poor control during gilling leads to thick slubs and thin spots that break during wet spinning, which lowers the efficiency of the loom when the yarn is woven into fabric. This careful alignment stage represents the foundation of fine linen production.