Fibre Classification
Raw material sorting at the spinning mill intake ensures that incoming flax parcels are grouped by physical attributes to avoid random processing. Through bale segregation, technicians separate incoming shipments based on colour, tensile strength, moisture level, and fibre length before they reach the blending floor. This grouping prevents downstream inconsistencies in yarn thickness during the wet spinning process.
Processing Allocation
Blending recipes rely on consistent inputs to maintain yarn uniformness. Mill standards require that each incoming consignment undergoes test spinning before the actual bale segregation begins. Low-strength flax is directed toward coarser yarn production, while long-line fibre is reserved for high-count yarn.
This separation ensures that the mills meet the buyer’s acceptance criteria for yarn strength.
Quality Maintenance
Documentation of parcel history protects the spinning mill from quality disputes during export. When test results deviate from the flax supplier’s invoice declaration, the bale segregation record provides the empirical basis for grading claims. The mill maintains these records for each lot to trace spun yarn back to the original flax harvest.
Technicians scan the barcode on each bale to verify its moisture level and trash content, logging the data into the central production ledger before the material undergoes mechanical carding. This rigorous tracing minimizes the risk of fabric rejects in the finishing stage.