Chemical Modification
Removal of non-cellulosic compounds from bast fibers occurs during the high-temperature treatment of grey linen yarn with sodium hydroxide. This alkali scouring shift alters the isotopic and chemical profile of the yarn by dissolving hemicellulose and pectin. Spun yarn loses up to thirty percent of its dry weight during this processing stage.
Such a reduction must be documented in the mill batch records to distinguish processing losses from fiber substitution.
Measurement Method
Laboratory analysis determines the extent of this chemical removal by comparing the weight of oven-dried yarn samples before and after the hot sodium hydroxide bath. A standard alkali scouring shift leaves a predictable residue of alpha-cellulose that governs how the fiber behaves in subsequent processes. When the weight loss falls outside the expected range, it indicates either incomplete scouring or excessive fiber degradation that will compromise the batch.
This continuous monitoring prevents subsequent uneven dyeing and finishing errors in the finished woven fabric.
Production Impact
Control of the chemical bath concentration governs the tensile strength of the resulting yarn. If the alkali scouring shift is too aggressive, the removal of protective hemicellulose weakens the fibers and increases yarn breakage during weaving. Conversely, a mild shift leaves a harsh residue that resists dye penetration.
Proper execution of this treatment ensures consistent yarn performance across different spinning lots.