Production Instruction
A tracking document attached to a wound warp beam specifies the yarn characteristics, warp length, and machine settings required for weaving. In a linen weaving mill, a weave shed beam card is generated during the warping phase and remains with the beam until the yarn is completely woven into fabric. This document contains data including the yarn count, number of ends, and target warp tension.
Weavers use this information to set up the looms in the weave shed, ensuring that the machine is configured correctly for that specific fabric style. Accurate beam records prevent mixing different yarn lots, which would otherwise cause visual defects like banding in the finished cloth.
Process Identification
A unique identification number on the card links the physical beam to the spinning mill’s yarn batch records. When mounting the warp onto the loom, the technician records the start date and the loom number directly on the weave shed beam card. This ledger is updated by the shift supervisor to track the weaving progress and monitor the yarn break frequency.
Such continuous tracking helps the mill trace any subsequent fabric defect back to the specific yarn lot or warping machine.
Quality Verification
A final check of the card ensures that the woven fabric matches the buyer’s technical specifications. After the beam is fully woven, the supervisor signs off on the weave shed beam card and files it in the mill’s quality archive. This step ensures full traceability from the raw linen yarn to the finished roll of woven fabric.