Yield Adjustment
Standardized percentage of raw flax weight deducted during cost calculations accounts for the short fibers and waste removed during the combing process. This hackling loss allowance represents the difference between the incoming scutched flax and the resulting line fiber suitable for wet spinning. It is determined by the quality of the raw straw and the efficiency of the hackling machinery.
Fiber Extraction
Combing raw flax through series of increasingly fine metal pins separates the long line fibers from the short, tangled tow fibers. Since tow is less valuable than line fiber, the hackling loss allowance is factored into the raw material purchase agreement to prevent financial losses for the spinning mill. The amount of tow generated depends on fiber maturity and retting quality.
Economic Costing
Mill managers use historic processing data to set the target yields and pricing models for different grades of scutched flax. An excessive actual loss compared to the established hackling loss allowance indicates poor raw fiber quality or incorrect machine settings, which requires immediate technical adjustment. This calculation is updated seasonally as new crops arrive from different growing regions, allowing the mill to maintain stable pricing for its wet-spun yarn.
Accurate control of these yield figures prevents unexpected cost overruns during the busy spinning season.