Chemical Process
Industrial whitening of natural bast fibres utilizes chemical oxidation to remove the inherent grey and brown pigments of raw plants. Flax processors deploy sodium chlorite bleaching to prepare linen yarns and fabrics for dyeing and final finishing. This chemical treatment occurs in an acidic medium, typically at elevated temperatures, generating chlorine dioxide as the active bleaching agent.
Unlike harsher chlorine compounds, this specific oxidant targets the non-cellulosic lignin and pectin without degrading the core cellulose chain of the flax fibre. It leaves the natural strength and durability of the yarn intact while achieving a high level of brightness.
Processing Technique
Wet processing departments run this reaction in specialized closed vessels to prevent the escape of toxic chlorine dioxide gas. The sodium chlorite bleaching process must be carefully monitored for pH and temperature, as a rapid drop in pH can cause a dangerous surge in gas release. Technicians add buffering agents to keep the acidity within the safe and effective range throughout the cycle.
After the reaction is complete, the linen must be washed to remove any residual chemicals.
Technical Advantage
Using this bleaching agent preserves the soft hand and natural drape of the woven linen fabric. Since it does not destroy the cellulose polymer, the resulting yarn has a higher tensile strength than yarn treated with sodium hypochlorite. This process allows the finishing mill to meet the high quality standards demanded by luxury garment brands.